IBC Tote Tube Production Line
IBC Tote Tube Production Line IBC Tote Tube Production Line
Request a Quote

IBC Tote Tube Production Line

Revolutionize your IBC manufacturing with our state-of-the-art IBC Tote Tube Production Line, engineered specifically for 1000L IBC tote frames. This fully automated system streamlines the entire tube production process, ensuring precision, efficiency, and consistency.

Key operations include:
  • Automatic Round Tube Welding and Forming: Seamlessly produces durable, high-quality tubes.
  • Automatic Long Tube Pressing and Forming: Crafts long tubes with precision through automated pressing.
  • Automatic Short Tube Pressing and Forming: Produces short tubes with flawless embossing and cutting.
  • Bottom Frame Tube Pressing and Bending: Delivers precision-shaped bottom frame tubes with automated embossing and bending.

We also provide a one-stop solution for all IBC tote frame accessories, including complete tube sets (or pre-welded mesh panels), bottom frame components, valves, nameplates, screws, and more, tailored to meet customer requirements.

Process Flow
Tube Forming
  • Raw Material (Coil Steel) → Unwinding → Shearing and Butt Welding → Material Storage Reel → Feeding → Straightening → Forming → High-Frequency Welding → Deburring → Cooling Tank → Sizing → Straightening → Length Cutting → Tube Drop Platform (Packing) → Inspection and Storage
01
Long Tube Pressing and Forming
  • Automatic Tube Feeding → Automatic End Shrinking → Automatic Pressing and Forming → Automatic Discharge
02
Short Tube Pressing and Forming
  • Automatic Tube Feeding → Automatic Pressing and Cutting to Short Tubes → Automatic Discharge
03
Bottom Frame Tube Automatic Pressing and Bending Machine
  • Automatic Tube Feeding → Automatic End Shrinking → Automatic Pressing and Forming → Automatic Bending → Automatic Discharge
04
Configurations
  • IBC Tote Tube Production Line
    IBC Tote Tube Production Line IBC Tote Tube Production Line
    FX28 Automatic Straight Seam Welded Pipe Production Line

    Designed to manufacture straight seam welded tubes this specialized production line uses steel strips as raw material and employs cold bending and high-frequency welding to produce:

    1. Round Tubes: 18mm and 22mm diameter.
    2. Square Tubes: 18x18mm size.

    Incorporating advanced hole-shaping technology, the FX28 production line ensures stable operation, precise structural output, and ease of maintenance, meeting industry-leading standards for accuracy and efficiency.

    • IBC Tote Tube Production Line
    • IBC Tote Tube Production Line
    • IBC Tote Tube Production Line
    1. Steel strip width: 26-160mm
    2. Steel strip thickness: 0.3-1.8mm
    3. Round tube diameter: Ø8-Ø50.8mm
    4. Square tube size: 5×10-30×50mm
    5. Welding method: high-frequency induction welding (high-frequency power 100kW)
    6. Tube production speed: max. 120m/min
    Inquiry
  • IBC Tote Tube Production Line
    IBC Tote Tube Production Line IBC Tote Tube Production Line
    Automatic IBC Long Tube Pressing and Forming Machine

    The Hwashi Automatic IBC Long Tube Pressing and Forming Machine is a customized solution tailored for the precise processing of IBC long tubes. Its cutting-edge automation technology eliminates the need for manual operation, optimizing production efficiency while significantly reducing labor costs. It features-

    1. Full Automation: Automates pipe feeding, end shrinking, hydraulic pressing, and unloading.
    2. Efficiency Boost: Ensures high-speed production with consistent quality.
    3. Operator-Free Operation: Streamlined processes save manpower and reduce errors.
    • IBC Tote Tube Production Line
    • IBC Tote Tube Production Line
    1. Production efficiency: 12-15 seconds per 2 pieces
    2. Processing tube size: 18×4200mm
    3. Forming method: hydraulic
    4. Number of forming dies: 20
    5. Number of tubes processed at one time: 2 tubes
    Inquiry
  • IBC Tote Tube Production Line
    IBC Tote Tube Production Line IBC Tote Tube Production Line
    Automatic IBC Short Tube Pressing and Forming Machine

    The Hwashi Automatic IBC Short Tube Pressing and Forming Machine is designed for the efficient and precise processing of IBC short tubes. With fully automated operation, it ensures superior productivity while maintaining exceptional quality standards. It features -

    1. All-in-One Automation: Handles pipe feeding, end forming, cutting, hydraulic pressing, and unloading.
    2. Productivity Maximized: No manual intervention required, ensuring seamless operation.
    3. Cost-Effective: Saves manpower and minimizes downtime
    • IBC Tote Tube Production Line
    1. Production efficiency: 12-15 seconds per 2 pieces
    2. Processing tube size: 18×2200mm
    3. Forming method: hydraulic
    4. Number of forming dies: 8
    5. Number of tubes processed at one time: 2 long tubes formed into 4 short tubes
    Inquiry
  • IBC Tote Tube Production Line
    IBC Tote Tube Production Line IBC Tote Tube Production Line IBC Tote Tube Production Line
    Automatic IBC Base Frame Tube Bending Machine

    The Hwashi Automatic IBC Base Frame Tube Bending Machine is an advanced solution for processing IBC base pipes. With dual-head bending capability and full automation, it delivers unparalleled efficiency and accuracy. It features -

    1. Comprehensive Automation: Covers pipe feeding, end shrinking, hydraulic pressing, double bending, and unloading.
    2. Dual-Head Bending: Ensures precise and uniform bends for base frame tubes.
    3. Enhanced Output: Significantly increases production rate while cutting labor requirements.
    • IBC Tote Tube Production Line
    1. Production efficiency: 20-25 seconds per piece
    2. Pipe diameter: 20-22mm
    3. Forming method: hydraulic forming
    4. Number of forming dies: 8
    5. Pipes processed per cycle: 1
    6. Frame dimensions (L×W): 1160×960mm
    Inquiry

Our automation welding lines are mainly used by intermediate bulk container (IBC) manufacturing facilities, container manufacturers, logistics equipment manufacturers, and welding service companies.

Our company was founded in 2001 and has been in the industrial welding solutions industry for 22 years. We have supplied welding equipment and automation welding solutions to more than 1,500 customers in over 80 countries.
Other Solutions
Refrigerator Condenser Welding Line
Refrigerator Condenser Welding Line View More
Mesh Basket & Drawer Welding Line
Mesh Basket & Drawer Welding Line View More
Wire Shelf & Rack Welding Line
Wire Shelf & Rack Welding Line View More
Welding Machines & Solutions For Industrial Applications

With over 20 years of combined experience in the field of resistance welding machines and automatic welding systems, we know what global manufacturers need to stand out in their competitive market.

View More